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Welding Repairs for Heavy Machinery & Equipment in NY, NJ & CT

  • Writer: Aaron Mandel
    Aaron Mandel
  • Sep 24
  • 2 min read

Heavy machinery powers construction, agriculture, mining, and industrial operations. Excavators, loaders, bulldozers, and cranes work under constant stress, vibration, and impact. Over time, even the strongest equipment can develop cracks, worn joints, or broken components. That’s when professional welding repairs for heavy machinery become essential. At Structural Welders, we specialize in restoring heavy equipment to full strength across New York, New Jersey, and Connecticut.





Why Welding Repairs Are Critical for Heavy Equipment



  • Reduce Downtime – Fast repairs keep your projects on schedule.

  • Save Costs – Reinforcing and repairing steel is cheaper than replacing equipment.

  • Extend Lifespan – Proper welding prevents further damage and adds years of service.

  • Improve Safety – Strong welds protect operators and worksites.






Common Heavy Machinery Welding Repairs



We handle welding for all major types of equipment, including:


  • Excavator Arms & Booms – Repairing stress cracks and reinforcing joints.

  • Buckets & Blades – Hardfacing, reconditioning, and structural welding.

  • Hydraulic Mounts & Frames – Welding around stress points and load-bearing connections.

  • Undercarriages & Tracks – Reinforcing steel structures to withstand wear.

  • Custom Reinforcements – Adding wear plates, gussets, or sleeves for longer life.






Our Welding Repair Process



  1. Inspection – Identify cracks, rust, or wear using visual checks and advanced methods.

  2. Preparation – Grind out cracks, remove damaged steel, and prep surfaces.

  3. Welding – Apply MIG, Stick, or flux-core welding with heavy-duty rods like E7018.

  4. Reinforcement – Use gusset plates, sleeves, or hardfacing to strengthen repairs.

  5. Finishing – Grind smooth, test strength, and apply protective coatings.






Mobile On-Site Welding



Hauling broken heavy equipment to a shop is expensive and time-consuming. That’s why we offer mobile welding services across NY, NJ, and CT. Our fully equipped service trucks come to your job site, ready for:


  • Emergency breakdowns

  • On-site reinforcements

  • Heavy-duty field repairs






Industries We Support



  • Construction & Excavation

  • Mining & Quarrying

  • Agriculture & Farming

  • Waste & Recycling

  • Transportation & Hauling






Case Study: Excavator Boom Repair



A contractor in North Jersey had a cracked excavator boom threatening to fail. Our team:


  • Ground out the crack.

  • Welded with high-strength rods.

  • Added a gusset plate for reinforcement.

  • Hardfaced the high-wear areas.



The repair was completed on-site in less than a day, saving the client from replacing the boom and preventing costly downtime.





Expert Heavy Equipment Welding Repairs



When your heavy machinery needs repair, don’t risk temporary fixes—trust certified welders who know how to handle structural steel under stress.


📞 Call Structural Welders at 844-9-WELDER (844-993-5337)

 
 
 

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