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Switching Old Steel Beams for New Ones in a Warehouse

  • Writer: Aaron Mandel
    Aaron Mandel
  • Aug 18
  • 2 min read




Switching Old Steel Beams for New Ones in a Warehouse



Warehouses are built to last—but over time, even the strongest steel beams can weaken due to age, corrosion, or changes in building use. When that happens, it’s not just about repairs—it’s about replacing old beams with new structural steel to keep the building safe, efficient, and code-compliant.


At Structural Welders, we specialize in steel welding services and structural steel replacement for warehouses in Rockland County, NY and North Jersey.





Why Replace Old Steel Beams?



Steel beams may need replacement for several reasons:


  • Corrosion or Rust Damage – Exposure to moisture or chemicals.

  • Overloading – New machinery or storage racks may exceed old design limits.

  • Code Upgrades – Modern safety standards may require stronger beams.

  • Renovations – Reconfiguring layouts or adding mezzanines often calls for new steel.






The Beam Replacement Process



Replacing warehouse beams requires planning and precision. Here’s how it works:


  1. Inspection & Engineering


    • Structural assessment of existing beams.

    • Load calculations to determine the right size and type of replacement.


  2. Shoring & Temporary Support


    • Before any cutting, the warehouse is shored up with temporary supports.

    • This prevents collapse and keeps the building safe during replacement.


  3. Demolition of Old Beams


    • Skilled crews carefully torch, cut, or unbolt the old steel.

    • Safe removal ensures minimal disruption to warehouse operations.


  4. Installing New Steel Beams


    • Fresh beams are lifted into place with forklifts, cranes, or rigging systems.

    • Precision welding and bolting secure them for long-term strength.


  5. Final Welding & Finishing


    • Professional welders complete strong, clean welds.

    • Beams are primed or painted to protect against corrosion.







Benefits of Replacing Old Steel Beams



  • Safety – Prevents structural failure and protects workers.

  • Longevity – Extends the life of your warehouse for decades.

  • Stronger Loads – New beams handle today’s heavy machinery and storage.

  • Property Value – Well-maintained warehouses attract better tenants and higher resale.






Why Choose Structural Welders



When it comes to steel structures services, our team brings:


  • Experience in warehouse steel welding and replacement.

  • Certified welders skilled in MIG, TIG, and Stick welding.

  • Local expertise in Rockland County NY and North Jersey codes.

  • Fast turnaround with safety as the top priority.






Contact Us



Need to replace or upgrade your warehouse steel beams? Trust the professionals who get it done right the first time.


📞 Call Structural Welders today at 844-9-WELDER (844-993-5337)

 
 
 

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